If you are a manufacturer, a key piece of equipment you may be missing is a process chiller. These can be very beneficial to the manufacturing process, this blog will look at what they do and how they are different to other chillers.
What is a Process Chiller?
During the manufacturing process, lots of heat can be generated which can negatively affect the product and make it difficult to work near. Steam from factories can even emit heat waste, affecting clouds and weather patterns, this is why process chillers are needed. Their job is to remove heat generated by a given process. Process chillers manufacturers do this by having the chiller repeatedly conduct chilled water through a closed loop, helping to lower the temperature of a process. This makes the manufacturing process safer and more comfortable for people nearby who are working. These types of chillers are different to HVAC systems as they work to control the climate but not make it too cold. They work by transferring heat away from a space which is done with cooled air or sometimes water. The liquid used in process chillers can be water, but they could also be propylene or ethylene glycol, or even methanol or ethanol.
Benefits of Process Chillers
The main advantage of having one of these coolers is the fact that they give you consistent cooling. They work to give consistent and stable cooling during the manufacturing process while minimising any damage to heat-sensitive equipment. Another benefit of using one of these is the fact that more modern chillers will be more energy efficient, especially compared to air cooled systems. This leads to a lesser impact on the environment and a lower running cost with savings on your energy bill. Using a process chiller will lead to more productivity overall as your machines will not overheat as much and not need as much downtime to operate properly, increasing your overall production speed. These chillers are very quiet when operating as it is using water and few dynamic components that do not generate a lot of unwanted noise. Finally, these chillers are very safe to have in a manufacturing environment, they come with a thermostat installed that detects when the temperature in the chillers refrigeration unit is not where it should be. If it does detect this, then it will stop circulating coolant as it knows that the machine is not working properly and could be dangerous if it continued.
Finding the Right Process Chiller
When looking at process chillers for sale, it is important to do research beforehand to find the right high-quality and reliable chiller. An easy way to achieve this is by finding the right chiller provider with services that can help you keep your chiller running smoothly. A useful service that some companies provide is 24/7 support for your chiller, this makes sure that your equipment is always working and if it does ever break down, it can be fixed and running again quickly. If you are wanting to look at process chiller sales but are unsure if it would fit with the machinery that you are using, some companies offer on-site visits from professionals that will do a site survey. They gather the right data and give you recommendations about which chiller would best suit your operations. Another important thing to do before making a final purchase is to shop around and see which companies have competitive pricing so that you know you are getting the best deal.
Process chillers are a very useful asset to any manufacturer, by understanding how they work, you can see the many benefits of incorporating this into your manufacturing process.
